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Quick Repair Guide


Quick Repair Guide
Please select the problem you have encountered.
  • Product
  • Detailed Classification

Intermediate and Final Painting Equipment > Color Change Dump Valve

Color Change Dump Valve
Symptom Cause Solution
Valve does not open. Pilot air is not being supplied to the valve. Please check to see if the pilot hose has become bent or separated.
Pressure of pilot valve is less than five bar. Please increase pilot air pressure.
Valve does not close. There is too much pressure on pilot air circuit. Solenoid valve does not function properly and air is not let out. Solenoid valve does not function properly and air is not let out.
Return spring is damaged. Please separate micro valve and put pressure on the tip of the needle. If there is no resistance, the spring must have been damaged. Please replace the valve.
Valve does not function properly. Please check whether there are foreign substances in the needle bearing. Please clean if necessary.

Intermediate and Final Painting Equipment > FGP

FGP
Symptom Cause Solution
Paint is leaking from the sealing equipment of the drive shaft. Drive shaft is worn out. Please replace the drive shaft.
Sealing equipment is worn out. Please replace the sealing equipment.
Paint is leaking in the plate area. Impurities have built up between the plates. Please take the pump apart and clean it.
Please check the screws and tighten them if loose.
Pressure has exceeded the permitted limit. Please check and lower the pressure if necessary.
Defective O ring Please the change O ring.
Paint is being discharged inaccurately. Pump components are worn out. Please check the pump components.
Impurities have built up around the hoses. Please separate the pump inlet/outlet hoses and check them.
Low pressure Please check the pressure of the pump inlet/outlet hoses.

Intermediate and Final Painting Equipment > Other Problems

Other Problems
Symptom Cause Solution
Turbine speed cannot be controlled. Internal microphone is malfunctioning. Please replace the microphone.
Internal microphone cable is disconnected. Please replace the disconnected microphone cable.
Shaping air cannot be controlled. Impurities have built up inside the air booster (E/P regulator). Please take apart and clean the air booster (E/P regulator).
Air supply hose is bent Please replace the air supply hose
Excessive amount of paint is being discharged. AOPR gasket is worn out. Please replace the AOPR gasket.
AOPR spring is malfunctioning. Please replace the AOPR spring
Insufficient amount of paint is being discharged. Dump valve is malfunctioning. Please replace the dump valve.
Paint supply hose between gund drop and CCV is malfunctioning Please replace the paint supply hose.

Robot> Batch CMOS Save & Load Backup Procedure

Batch CMOS Save & Load Backup Procedure
1. CF CARD을 그림같이 삽입한다 2. 전원ON 3. SYSTEM INFO 선택 4. 시큐어리티 Management
5. SELECT 99999999+ENTER 6. EX.MEMORY 창 터치 7. DEVICE 선택 8. CF:PENDENT 선택 또는(USB: PENDENT 선택)
1. Ex.MEMORY 선택 2. SAVE 선택 3. BATCH CMOS SELECT 4. YES 선택 +EXECUTE 선택
5. BATCH CMOS 1 확인 6. EX. MEMORY 창 + LOAD 선택+YES 누름 7. EXECUTE 누름 LOAD 확인 8. LOAD 완료 BATCH CMOS 1로 표시됨

Robot > CMOS.bin Backup Procedure

CMOS.bin 백업법
1. MAIN MENU 누르고 전원 ON 2. SYSTEM 선택 3. SECURITY선택 4. 99999999 ENTER
5. MANAGEMENT MODE 확인 6. SAVE 선택 7. CMOS 선택 8. SAVE YES 선택
1. Saving 중 POWER OFF 하지 말것 2. SAVE 완료되면 Maintance mode 표시됨 3. LOAD 선택 4. CMOS 선택
5. LOAD FILE YES선택(날짜 표시됨) 6. LOAD진행중  전원 끄지 말것 7. LOAD완료되면 Maintance mode 표시됨  

Robot> Robot Grease Management Period

Robot Grease Management Period
Item Supplement/Change Period Supplement/Change Period Supplement/Change Period Supplement/Change Period
Supplement/Change Period 6000h Supplement: 800cc / Change: 2000cc Alvania EP: Grease2 Servo ON Time
S Axis Rotation 6000h Supplement: 100cc Alvania EP:
S Axis Decelerator 6000h / 1200h Supplement: 800cc / Change: 2000cc Vigo Grease RE No00
L Axis Decelerator 6000h / 1200h Supplement: 1000cc / Change: 2700cc Vigo Grease RE No00
U Axis Decelerator 6000h / 1200h Supplement: 300cc / Change: 700cc Vigo Grease RE No00
R, B Axis Decelerator 6000h Supplement: 50cc / Change: 150cc Vigo Grease RE No00
T Axis Decelerator 6000h Supplement: 80cc / Change: 120cc Vigo Grease RE No00
RBT-Unit 6000h Apply adequate amount to friction part between gears. Alvania EP-Grease2 Excessive injection prohibited

Robot> Types of Grease by Robot and Part

Types of Grease by Robot and Part
Robot Type Axis Gear Decelerator Bearing
UP20/HP20 5,6 Axis: Harmonic SK-1A 1,2,3 Axis: Molly White RE
4,5,6 Axis: Harmonic SK-
7 Axis: Molly White RE
4 Axis Cross Roller: Alvania EP2
7 Axis LM: For general industry
Grease Supplement, Change Period
5,6 Axis: 6,000h Supplement
Grease Supplement, Change Period
-1,2,3 Axis: 6,000h supplement, 12,000h change
4,5,6 Axis:6,000h supplement
Grease Supplement, Change Period
4 Axis Cross Roller: 6,000h supplemen
7 Axis LM: 6,000h supplement
PX1850/2050 3,4,5,6 Axis: Alvania EP2 1,2 Axis (RV): Molly White RE
3 Axis (Harmonic): Harmonic 4BNo.2
4,5,6 Axis Oil (Renolin PG220)
7 Axis LM: For general industry
Grease Supplement, Change Period
Period-4,5,6 Axis: 1,000h supplement
Grease Supplement, Change Period
1,2 Axis:6,000h supplement, 12,000h change
3 Axis: 6,000h supplement
4,5,6 Axis: 15,000h change
Grease Supplement, Change Period
7 Axis LM:6,000h supplement
PX2850 3,4,5,6 Axis: Alvania EP2 1,2 Axis (RV): Molly White RE
3 Axis (Harmonic): Harmonic 4BNo.2
4,5,6 Axis Oil (Renolin PG220)
1 Axis Cross Roller: Alvaina EP2
7 Axis LM: For general industry
Grease Supplement, Change Period
3,4,5,6 Axis:1,000h supplement
Supplement, Change Period
1,2 Axis: 6,000h supplement, 12,000h change
3 Axis: 6,000h supplement
4,5,6 Axis: 15,000h change
Grease Supplement, Change Period
1 Axis Cross Roller: 6,000h
7 Axis LM:6,000h supplement
PX2900 1,4,5,6 Axis: Alvania EP2 1~6 Axis: Molly White RE 1 Axis Cross Roller: Alvaina EP2
Grease Supplement, Change Period
1,4,5,6 Axis:6,000h supplement
Grease Supplement, Change Period
1~3 Axis: 6,000h supplement, 12,000h change
4~6 Axis: 6,000h supplement
Grease Supplement, Change Period
1 Axis Cross Roller: 6,000h supplement

Software> Paint Table System Setting

You can manage the data, model, color value, and start address of each menu and data count from the paint table system screen.

*Note: Please check the connection with the PLC and log on using the master account.

1. To access system settings, press the configuration icon at the left of the menu bar in the paint table main menu.

메인 메뉴바 이미지

2. To change the data, model, and color count values, please click Configuration > System > System Settings in the drop-down menu.

환경설정 창의 시스템 설정 메뉴 이미지

Software> Paint Table DB Initialization Setting

You can initialize data in the paint table database, but please use with caution.

*Note: Please check the connection with the PLC and log on using the master account.

1. To access system settings, press the configuration icon at the left of the menu bar in the paint table main menu.

메인 메뉴바 이미지

2. Please click Configuration > System > DB Initialization Settings in the drop-down menu.

환경설정 창의 DB 초기화 설정 메뉴 이미지

Software > Paint Table PLC Memory Initialization

This initializes the paint table PLC memory value to 0.

1. To access system settings, press the configuration icon at the left of the menu bar in the paint table main menu.

메인 메뉴바 이미지

2. Please click Initialize Memory in the drop-down menu.

'메모리를 초기화 하시겠습니까?' 팝업창 이미지



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